Hygienically Processed Food Machinery > Fruit Processing Machinery>200kg/hr Semi Automatic Fried Banana Chips Production Line

Introduction to Fried Banana Chips Plant
Fried banana chips are well beloved by people who like crispy chips with a sweet-and-sour taste. Actually, there are mainly two types of banana chips selling in market, one is Philippines hot air dried banana chips, another is Thailand fried banana chips. The fried banana chips is processed from any kinds of raw banana and through a set of processes such as banana slicing, cutting, blanching, dehydrating, frying, deoiling, flavoring and packaging. This fried banana chips plant has advantages of one-time investment, low energy consumption, multiple function, high profits, etc.

200kg_per_hour_semiautomatic_banana_chips_plant

200kg/h Semi-automatic Banana Chips Production Line Technical Parameters

Machine
Power
Electric motor
Dimension(mm)
1
Banana Slicing Machine
0.75kw/380v
standard copper motor
540x820x1060
2
Banana Blanching Machine
40.5kw/380v
standard copper motor
1900*1050*1200
3
Banana Dehydrating Machine
2.2kw/380v
standard copper motor
1280*820*1000
4
Banana Chips Frying Machine
63kw/380v
standard copper motor
2350*1050*1200
5
Banana Chips Deoiling Machine
2.2kw/380v
standard copper motor
1280*820*1000
6
Banana Chips Flavoring Machine
1.1kw/380v
standard copper motor
1020*1070*1430
7
Banana Chips Packaging Machine
2.2kw/380v
standard copper motor
1425*720*950


Working Process of 200kg/h Banana Chips Production Line
9 main working process and 7 banana processing machines:
1. Material selecting
About the selecting, you can choose different varies of banana, but banana’s degree of ripeness is limited. The under-ripe or green banana could be used for making banana chips.
2. Pre-treating
The unripe banana is hard to be peeled. The pre-treating procedure is putting banana into hot water for cooking 2-3 minutes, next step is placing the banana into cold water and the pre-treat banana will become much easier to be peeled by hand.
3. Banana chips slicing

banana slicing machine

The peeled banana will be sliced by slicing machine with diagonal cutting knife into banana chips, and the machine’s cutting angle is customized. After slicing, the processed banana chips have smooth surface without mechanical damage. Banana chips slicing machine is regarded as the most advanced circle cutting equipment at present time.
Dimension: 540*820*1060mm
Voltage: 0.75kw
Power: 380v
● The slicing thickness is adjustable. (the thickness is usually 1-2mm)
● The slicing machine is equipped with two free feeding inlets of different sizes and the cutting capacity & type is improved.
● The machine has features of easy operation and high yield.
4. Banana chips blanching

banana slices blanching machine

The sliced banana chips then will be blanched for protecting banana color and taste. The blanching time is around 20-30 minutes. Blanching can inactivate the enzyme and the banana will have a superior color and flavor.
Model: DPT1500A
Dimension: 1900*1050*1200mm
Power: 380v
Voltage: 40.5kw
●The blanching machine has features of perfect craftsmanship, simple operation, developed processing technique, etc.
● Two discharging ways: automatic discharging method or manual operation for you can choose.
● The machine is equipped with automatic temperature control system and it is double insulated around the body.
5. Banana chips dehydrating

banana slices dewatering machine

Next, the chips need be dehydrated by TS800 dehydrating machine. It is tested that chips after dewatering are easier to be fried. TS800 dehydrating machine adopts physical method of centrifugal dewatering to remove water on banana surface.
Model: TS800
Dimension: 1280*820*1000mm
Power: 380v
Voltage: 2.2kw
●TS800 dehydrating machine has the shock isolation system and won’t be shaking when working & standing on the ground.
●High operational safety: the machine is equipped with electromagnetic brake device.
●It is designed with digital control panel and entire stainless steel. High automation and long shelf life.
6. Banana chips frying

banana chips frying machine

Then, the dehydrated chips will be fried by food frying equipment. This machine has various heating methods such as by coal, electricity, natural gas and liquefied petroleum gas, etc. Coal heat can be used without limits, the electrical heat is more clean than coal heat, natural gas is space-saving while liquefied petroleum gas can produce a high power content. People can choose their favorite heating ways among the four types.
Model: DYZ1200Y
Dimension: 2350*1050*1200mm
Power: 380v
Voltage: 63kw
●The frying machine is used oil-water mixing technology to realize automatic filtering residue, thus the oil can be fried in a long time and won’t become turbid.
●Three models: automatic discharging machinery, automatic discharging production line and manual method.
● The temperature is adjustable automatically from 0℃ to 260℃.
● The machine is environmental friendly and won’t produce smoke.
● It is energy-saving, it is examined that this machine can save 50% oil, 40% electricity or coal than the ordinary frying machine.
7. Banana chips deoiling

fried banana chips deoiling machine

The fried chips will be through deoiling to remove the excess oil on banana. The deoiling machine has the same centrifugal principle with dewatering machine, the oil is removed by high rotating in the barrel. Food deoiling can reduce transportation cost and prolong shelf life, deoiling machine is widely applied in removing oil of banana chips, potato chips, fried peanuts, fried beans, fried meatball, etc, often match with food frying equipment.
Model: TY800
Dimension: 1280*820*1000mm
Power: 380v
Voltage: 2.2kw
● Deoiling time is adjustable by digital control device.
● Equipped with electromagnetic brakes, safe and high yield.
● Reduce the oil loss.
8. Banana chips flavoring

banana chips flavoring machine

Customers can choose to add more flavor into banana chips, the BL1000 disc banana chips flavoring machine has an attractive look and effective output, which is suitable for seasoning chips, fries, instant noodles, broad bean, various puffed food & spicy food in small, medium food processing factory.
Model: BL1000
Dimension: 1020*1070*1430mm
Power: 380v
Voltage: 1.1kw
●The machinery is made of entire stainless steel, environment friendly and long service life.
●The disc design applies to an uniform flavor.
●Low rotating motor won’t damage the fried banana chips.
9. Banana chips packaging

banana chips packing machine

Packaging can improve food’s storing time, under sealed or vacuum conditions, food’s flavor and quality won’t be destroyed. DZ-600/2S packaging machine has both vacuum sealing way and nitrogen filling way. Besides banana chips, DZ-600/2S vacuum nitrogen packaging machine has packed various puffed food, fried food, seafood, drug, chemical material, etc.
Model: DZ-600/2S
Dimension: 1425*720*950mm
Power: 380v
Voltage: 2.2kw
●Two working rooms for packaging capacity has been doubled, which is suitable for large scale products’ sealing.
● Wide range of packing : solid, liquid and powder.
● DZ-600/2S packaging machine can realize both vacuum packing and nitrogen sealing. Banana chips, potato chips are suitable for nitrogen filling and sealing, while seafood, meat is better to be packed in vacuum condition.

Suggestions for Running A Banana Chips Business
1. The business location for selling banana chips should support a certain sales volume every day. If you want sell to the end customers, you can consider local supermarket, park, pedestrian street, club, etc where people have demand for banana snack food. If you want to sell to shop store, hotel, ,the price need to be lower for the margin is considered to be made for store owners.
2. The preparing area should include processing place and storing place. Please note: the manufacturing area must keep clean and sanitary.
3. About raw banana buying, you can buy the fresh one from farmer but the distance should take into account.
4. You can get the business license from local government and start business as an individual proprietor or partnership.
5. Other costs such as renovation cost, monthly charges for water and electricity and the rent need to be in the plan.

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